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Updated: Oct 10, 2026
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AIChE CCPSC Exam Overview:
| Certification Vendor: | AIChE (American Institute of Chemical Engineers) / CCPS (Center for Chemical Process Safety) |
|---|---|
| Exam Name: | CCPS Process Safety Professional Certification |
| Exam Number: | CCPSC |
| Exam Duration: | 240-300 (4-5 hours) |
| Exam Format: | Scenario-Based Questions, Multiple Choice, Case Study Analysis |
| Related Certifications: | Process Safety Management (PSM) Certifications NEBOSH Diploma in Process Safety Certified Safety Professional (CSP) |
| Exam Price: | USD $1,200 - $1,500 (member/non-member pricing varies) |
| Certificate Validity Period: | 5 years (with recertification requirements) |
| Passing Score: | 70% (approximately) |
| Real Exam Qty: | 150-175 |
| Available Languages: | English |
| Sample Questions: | AIChE CCPSC Sample Questions |
| Exam Way: | Computer-based testing at Pearson VUE testing centers; remote proctoring may be available |
| Pre Condition: | Bachelor's degree in engineering or science plus 5+ years of process safety experience; OR 10+ years of process safety experience without degree. Recommended completion of CCPS Academy courses or equivalent process safety training. |
| Official Syllabus URL: | https://www.aiche.org/ccps/certification |
AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Incident Investigation and Learning | 10-15% | - Incident Classification and Severity - Investigation Report Development - Root Cause Analysis Methods - Lessons Learned and Knowledge Management - Trending and Performance Metrics |
| Process Safety Management Systems | 15-20% | - Management Leadership and Commitment - Continuous Improvement Frameworks - Policy and Strategic Planning - Elements of PSM Systems |
| Management of Change (MOC) | 8-12% | - Technical Review and Risk Assessment - Temporary vs. Permanent Changes - MOC Process Requirements - Personnel and Organizational Changes |
| Emergency Planning and Response | 5-10% | - Inherently Safer Design Principles - Safety Instrumented Systems (SIS) - Emergency Response Planning - Containment and Mitigation Barriers |
| Operating Procedures and Practices | 10-15% | - Standard Operating Procedures (SOPs) - Safe Work Practices - Operations Training and Competency - Startup and Shutdown Procedures - Permit-to-Work Systems |
| Risk Assessment and Analysis | 20-25% | - Fault Tree Analysis (FTA) - Bow-Tie Analysis - Hazard and Operability Analysis (HAZOP) - Quantitative Risk Assessment (QRA) - Event Tree Analysis (ETA) - Hazard Identification (HAZID) - Layer of Protection Analysis (LOPA) |
| Regulatory Compliance and Auditing | 5-10% | - EPA RMP Regulations - Process Safety Auditing Techniques - Compliance Verification Methods - OSHA PSM Requirements - International Process Safety Standards |
| Process Safety Engineering Fundamentals | 15-20% | - Thermodynamics and Reaction Hazards - Equipment Design and Integrity - Toxicology and Exposure Assessment - Fire and Explosion Dynamics - Chemical Process Safety Fundamentals |
AIChE CCPS Process Safety Professional Certification Sample Questions:
Which of the following conditions could indicate performance problems in a plant's Asset Integrity program?
(select all that apply)
- A. The rotating equipment is vibrating excessively
- B. The metrics report related to Asset Integrity performance is 9 months out of date
- C. An operator can identify each piece of equipment on the maintenance schedule and explain what is planned
- D. Piping handling hazardous material within a containment area is not on the inspection list
Correct Answer: A,B,D 🗳️
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A facility's process safety staff does consequence modeling for releases of various toxic substances that the facility handles. Which elements of Risk Based Process Safety would be most likely to use the results of this modeling? (Select all that apply)
- A. Stakeholder Outreach
- B. Emergency Management
- C. Operational Readiness
- D. Hazard Identification and Risk Analysis
- E. Measurement and Metrics
Correct Answer: A,B,D 🗳️
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Discuss the advantages and disadvantages of using competent third-party auditors for facility process safety audits.
- A. Third-party auditors are always less effective than internal auditors
- B. Third-party auditors eliminate the need for internal audits
- C. Third-party auditors provide independence but may lack site-specific knowledge and can be costly
- D. Third-party auditors only provide benefits with no disadvantages
Correct Answer: C 🗳️
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What are some outputs of a Management of Change review? (Select all that apply)
- A. Updates to process safety information
- B. Revision to related training
- C. Appropriate revisions or updates to procedures
- D. Authorized change request
Correct Answer: A,B,C,D 🗳️
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A weak process safety culture can degrade the effectiveness of the incident investigation element, true or false?
- A. True
- B. False
Correct Answer: A 🗳️
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